基于电子传动比的多边形轴类零件数控车床工作原理及其误差分析
倪明威,罗红波
(四川大学 机械工程学院,四川 成都 610065)
摘要:多边形轴类零件具有无键连接的特性,在许多传动场景中应用甚广,但传统加工方法存在精度低、效率低等缺点。近年来提出了两轴同向转动车削加工多边形轴的方法,本文旨在根据该方法减小数控车床在车削加工多边形轴时产生的平面度误差。基于多边形轴的成型原理,建立刀尖轨迹几何模型并分析得出了刀尖的轨迹方程,将刀尖轨迹方程代入MATLAB仿真得到了不同边数的多边形轴截面的仿真轨迹。对仿真轨迹进行几何分析后得到了截面直线度误差的表达式,即可以在实际加工通过调整加工参数来获得符合要求的加工误差。根据以上方法,最后得到了不同边形满足项目要求的平面度误差(不超过0.025 μm)所需要的加工参数。
关键词:电子传动比;多边形轴;误差分析;MATLAB仿真
中图分类号:TH16;TH114 文献标志码:A doi:10.3969/j.issn.1006-0316.2022.10.002
文章编号:1006-0316 (2022) 10-0008-07
Working Principle and Error Analysis of CNC Lathe for Polygonal Shaft Parts Based on Electronic Transmission Ratio
NI Mingwei,LUO Hongbo
( School of Mechanical Engineering, Sichuan University, Chengdu 610065, China )
Abstract:Polygonal shaft parts have the characteristics of keyless connection and are widely used in many transmission scenarios, but the traditional machining methods have the disadvantages of low accuracy and low efficiency. In recent years, a method of turning polygon axes with two axes turning in the same direction has been proposed. This paper aims to reduce the flatness error of turning polygon axes on CNC lathes. Based on the molding principle of polygon axis, the geometric model of the tool tip trajectory was established and the trajectory equation of the tool tip was analyzed. The simulation trajectory of the polygon axis section with different number of edges was obtained by substituting the trajectory equation of the tool tip into MATLAB. After geometric analysis of the simulation trajectory, the expression of the section straightness error is obtained, that is, the machining error can be obtained by adjusting the machining parameters in the actual machining. According to the above methods, the machining parameters required by different edge shapes to meet the flatness error (not more than 0.025 μm) of the project were finally obtained.
Key words:electronic transmission ratio;polygon axis;error analysis;the MATLAB simulation
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收稿日期:2021-03-24
基金项目:四川省科技计划重点研发项目(2021YFG0188);2017-2018四川省科技厅重点研发项目“基于电子传动比的多边形轴类零件复合数控车床”(2021YFG0188)
作者简介:倪明威(1999-),四川成都人,主要研究方向为机械制造,E-mail:1284607302@qq.com;罗红波(1963-),四川成都人,工学硕士,副教授、硕士生导师,主要研究方向为数控机床、机械结构设计,E-mail:lhuuo630@126.com。
 

 

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