基于工业4.0的轴承合套机械系统设计
金杜挺
（浙江机电职业技术学院，浙江 杭州 310051）
摘要：针对现有轴承合套机智能化、自动化程度不高，无法满足现代化智能制造的需求和轴承市场“种类需求增加，总量需求减少”变化趋势，结合模块化设计与虚拟仿真，设计基于工业4.0的轴承合套机械系统。系统包括内外圈进料传输模块、内外圈夹取传递模块、内圈滚道偏差值测量模块、外圈滚道偏差值测量模块、多层式内/外圈放置模块、内外圈合套模块、安装模块。其中安装模块主要分为下压部分、推压部分和拨动部分。模块装配完毕后，虚拟仿真显示，各模块协调配合可完成两种型号轴承内外圈合套，互相不产生干涉。因此，系统实现轴承全自动合套，同时小范围（6202和6203）内实现型号订制，改变型号需求时，全自动在线切换生产。
关键词：合套机械系统；滚道偏差值测量模块；内外圈合套模块；安装模块；型号订制
中图分类号：TP271+.2；TH133.3 文献标志码：A doi：10.3969/j.issn.1006-0316.2019.10.013
文章编号：1006－0316 (2019) 10－0073－09
Design of Bearing Sleeve Mechanical System Based on Industry 4.0
JIN Duting
( Zhejiang Institute of Mechanical & Electrical Engineering, Hangzhou 310051, China )
Abstract：In view of the fact that the existing bearing splicing machine is intelligent and the degree of automation is not high, it can not meet the needs of modern intelligent manufacturing and the change trend of the bearing market “increased demand for types and reduction of total demand”, designing the bearing system based on industry 4.0 by combining modular design and virtual simulation. The system includes inner and outer raceway feeding transmission module, clamping transmission module, inner raceway deviation measurement module, outer raceway deviation measurement module, multi-layer inner/outer raceway placement module, assembly module and installation module. Among them, the installation module is mainly divided into the down-pressing part, push-pressing part and pull-out part. Each module coordinates to complete the inner and outer rings of two types of bearings without interference. Therefore, the system realizes the full automatic bearing fitting, and at the same time realizes the model customization in a small range (6202 and 6203). When changing the model demand, the automatic on-line switching production is realized.
Key words：sleeve mechanical system；raceway deviation measurement module；internal and external loop module；installation module；model customization
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收稿日期：2019－05－05
作者简介：金杜挺（1992－），男，浙江金华人，硕士，助教，主要研究方向为智能制造技术。
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